Sunday, February 25, 2018

Random Cuenca


Cuenca, Ecuador via walkabout

Cuenca is a land of perpetual springtime. Situated in a valley between the two spines of the Andes Mountains, the city is perched at 8,300 feet above sea-level. The urban area has a population of about 500,000. Folks have been living here for a very long time. The first inhabitants were nomadic hunters. The Canari people settled in the valley, forming a civilization that lasted until about 1470, when the Canari were conquered by the powerful Inca empire. The Spanish Conquistidores arrived here around 1550, defeating the Inca and establishing Spanish colonial rule. Cuenca achieved independence from Spain on November 3rd, 1820. 


Rio Tomebamba

Cuenca gets its name from the Spanish word for a joining of rivers. Four main rivers converge in the Cuenca basin. Senor Hansen, my host, lives on the Tomebamba. The frequent heavy rains in the Caja, the mountains above the city, can turn the Tomebamba into a raging torrent in a matter of minutes.


The Puente Roto, or Broken Bridge. The old bridge did not survive one of the flood events on the Tomebamba.

Today, the historic center of Cuenca is a UNESCO World Heritage Site. The more modern portions of town lie outside the Heritage Site boundaries. The city is popular with Ex-Pats, mostly from the USA. The mild climate, reasonable healthcare, and Ecuador's lenient attitude towards Gringo retirees, contribute to the flow of Ex-Pats. There are between three and four thousand of them here, although estimates vary. As a result, there are numerous restaraunts and businesses that cater to the Ex-Pats.


Cuenca is a great city for Walkabout. Stray just a bit off the diesel choked main routes, and one will find peaceful walking on narrow flagstoned streets.


There are long walks along the Rio Tomebamba, with the historic center of Cuenca rising on the east side.


The flower market in one of the many plazas of the city.


If you want to get your shopping fix, the many market stalls have you covered. For serious food shopping, the Mercado, the enormous covered market, has hundreds of stalls selling local food and produce. If a traveler needs fifty different kinds of potatoes, the Mercado is the place to be.


And, of course, there is a Cathedral on the main plaza.


The central plaza, complete with statues of The Dead Heroes.


Cuenca Graffitti

This is the base of operations for the rest of this sojourn. In truth, I am being lazy, enjoying the luxury of warm hospitality, a great host, and a room of my own. I sit on the balcony and watch the Tomebamba. I try to coax the hummingbirds to eat out of my hand. I go walkabout. I enjoy feeling like a younger man simply by comparison with the average age of the Ex-Pats. Life is slow and easy. I'm okay with that.

So, from Cuenca, Ecuador, it is time to say "Ciao for Now!" 









Saturday, February 24, 2018

Onward


Bags were sorted, brekkie consumed, and the Bozo Bus loaded. Adios Esteli, it was the long downhill run into Managua and the Agusto Sandino Airport. The mountains fell away as we descended, dropping down into the flatlands. Fruit stands appeared along the Pan-American Highway, vendors sprinkling the space in front of their stalls to ward off the dust of the day. 

All too soon it was time for hugs and goodbyes as the Bozos and Bozettes dispersed for flights to here and there. My compadre and I were the only Bozos flying south, bound for Ecuador. At the security checkpoint I was compelled to donate a few cheap lighters and a cigar cutter. These implements had passed through security in three different countries on three continents, but no matter. 

Nicaragua being what it is, there is a comfy cigar lounge in the terminal. Talk about civilized. With time to kill, we held another impromptu gathering and herf session, whiling away the time to boarding. My illustrious compadre, Senor Hanen, had upgraded us to business class. We were in no hurry. Ah, the luxury of special treatment, drinks before departure, and ample seating. It is temptation of the worst kind. Get thee behind me, Satan! I enjoyed it while it lasted.

Managua to Panama City, then Panama City to Guayaquil, all without issue, Easey-Peasy. There was one last hurdle, a bit of customs law that we were attempting to ignore. Ecuador grows some of the best tobacco leaf in the world. Most of the tobacco is grown specifically for cigar wrappers, the most costly part of any cigar. Despite extensive tobacco farming, Ecuador lacks a cigar culture. They get very frowny-faced about folks bringing cigars into the country. The official limit is twenty-five cigars per person. Both of us were well north of that limit. Somewhere on the order of Nome, Alaska, north of that limit. Orders of magnitude north of the limit. As we handed over our passports at customs, I put on my best Village-Idiot expression. When asked if we were traveling together, I blurted out "Yes!" Senor Hansen blurted out "No." I gave him a hugely over-acted look of deep hurt, then turned back to the two customs guys with an vacant idiotic grin. The official gatekeepers shook their heads and motioned us through the open lane, into the freedom of the Guayquil airport. Sometimes being more trouble than one is worth is the ticket. This day it paid off in spades.

We were met at the airport and driven to our Guayaquil digs. Our host was a friend of Senor Hansen, and our accommodations were palatial. Guayaquil was hot, wet, rainy and steamy. We whiled away the evening with fine cigars and good conversation. A steady rain dappled the surface of the swimming pool. Life was grand.


Spoiled, I am being spoiled!


After a fine breakfast and a farewell cigar with our coffee, it was time to hit the Ecudorian road. Guayquil is the largest city in Ecuador, a sprawling metropolis and port city. It sits amidst converging rivers and a swampy coastline, a steaming flatland of fruit farms and jungle. As we drove out of town, I saw cemeteries with above-ground mausoleums stacked like shoe boxes. Dead folks have to remain above ground. Plant a corpse in a traditional grave and the ground water will pop them out of the soil like a zombie champagne cork.

We drove past myriad fruit stands, each sporting a wild assortment of tropical delights. From melons to mangoes, dragon fruit to papaya, it was a frugivore's paradise. Leaving the fruit plantations behind us, the road turned toward the Caja, the westward spine of the Andes. The drive to Cuenca led over the pass at Tres Cruces and an elevation of 13,500 feet above the sea-level we were leaving behind.


Climbing the Caja.

It's a long, slow grind up the Caja. The road is subject to frequent washouts, fog, and blinding rain. Today we had only washouts, fog, and moderate rain. The lower slopes of these mountains are bathed in an almost perpetual fog as the heavy wet air off the Pacific slams into them. Trucks and buses grind up the steep climb, or burn up their brakes threading their way down. It is not a road to be taken lightly.


Nearing Tres Cruces, 13,500' above sea-level.

We broke clear of the fog and rain just below the last climb to the pass. From here on, we were treated to wide views of the Andean highlands. The highlands are dappled with many small lakes, sedgegrass, and wild llamas. The weather is as unpredictable as any place on earth, changing from bright sunshine to freezing sleet without warning. It is wide, vast, and empty. 

The road drops from Tres Cruces into Cuenca, our final destination. At 8300' above sea-level, Cuenca is the third-largest city in Ecuador. A UNESCO World Heritage Site, it is a city of perpetual springtime. It is also home to a sizable Ex-Pat community, some three to four thousand of them.

Home again, home again, jiggety-jig. We trundled our bags up to Senor Hansen's apartment, glad for the long ride being done. Ensconced on the balcony with coffee and cigars, we would travel no more for the nonce, content with where we are.


Santa Honaria.

The patron saint of traveling cigar smokers, Santa Honaria, had watched over our comings and goings. There will be more to come in Cuenca, but that is the stuff of another post. As always, travel often, travel well, and Ciao for Now! 




Thursday, February 22, 2018

Blending it Out


Cigar Factory, Nicragua

Through the magic of Blog-Time-Travel, the lucky reader is able to be in two or more places at the same time.  Any Bozos reading this post may experience a slight dizziness as their reality collides with the blog time-warp. It will be okay. Place a brown paper bag over your head, then place your head between your knees. You won't feel any better, but it is bound to improve the days of those around you.

Cigars! It's all back to the cigars! And Rum! And debauchery! Whew, okay, here we go.


Some of cigar tobacco ends up in the slow lane. That's the leaf we like. The tobacco leaves pictured above have been dried in the drying barns, cured in pillions for up to fourteen months, and are now being finished in pillions at the factory. This tobacco may be two years old by the time it is rolled into a cigar. The goal of all this aging and curing is to bring out the sugars and oils in the tobacco. It is a long, slow process.


Re-wetting the leaf for slow aging.

Over the course of several days, both backward and forward in time, we dove back into the world of cigars that makes up Esteli, Nicaragua. At one factory, we smoked single leaves of tobacco, each taken from a separate priming on the plant. The differences in flavor and aroma were very discernible. This is how cigar blenders choose tobaccos for a cigar. Depending on the soil, the sunlight, the elevation, and even the priming on an individual plant, the tobacco leaves develop distinct flavors and aromas. These unique characteristics, when properly blended, form the basis of a great cigar.

We toured one of the largest tobacco brokers in Esteli. These folks buy, cure, age, and sell tobacco. If you are a small cigar manufacturer in Esteli, chances are you get you tobacco from a broker. There are more than fifty cigar rolling factories in Esteli. Some of the finest cigars made in this town are rolled in factories that are too small to have their own tobacco curing rooms.


It all comes down to the leaf.


Smoking a freshie right off the table.

When the leaf is finally ready for production, it winds up on the rolling floor. The rolling process is usually done by a pair of people, the Bunchero and the Rollera. And, yes, the bunchers are usually men and the rollers are usually women. The Bunchero bunches carefully proportioned tobacco into his hand. The bunch then goes into a Liebermann machine atop a binder leaf. This is visible in the photo above. The flap of the Liebermann goes over and back, rolling the binder around the bunch. A dab of vegetable gum keeps the binder from unwrapping. The completed bunches go into a compression mold (top right and left background above) where they remain for at least an hour.

The Rollero is the person that puts the finishing touches on the stick. Popping the bunches out of the forms, the roller applies the wrapper, the specially treated tobacco leaf that will be visible to the consumer. The wrapper is often the dominant flavor component of a cigar as well as the final "skin" of the stick. The roller, as if by magic, rolls out a leaf, cuts it to size, flicks her hands, and presto-chango, the wrapper is on. A few more magic twirls and she cuts small circles of tobaccos for caps. The caps are applied to the end of the cigar, the stick is trimmed, and  the completed cigar is stacked on the front of the table, ready for the roving Quality Control folks.


Cigars are aged yet again after rolling. This allowed the last of the ammonia to off-gas. Ammonia is the natural by-product of the fermentation process, the process that releases the oils and sugars that give the tobacco its complex flavors. Once the cigars are judged to be ready, they are banded, boxed, and readied for shipping. Almost every step of this process is done by the human hand, including applying the decorative cigar band.

Well before any production begins, there is another crucial step in crafting a cigar. This is the highly-subjective and arcane art of blending a cigar. At this point, some folks may scoff. "It's just a cigar." That is the same as saying "It's just wine." We wish these Philistines a lovely journey to a place far, far away from ourselves.  

Tobacco from Esteli is know for it's strength and peppery spice. Esteli Ligero, the leaves cut from topmost priming on the plant, are prized for adding strength to a cigar. Jalapa leaf, grown in a valley to the north of Esteli, is know for imparting sweetness to a cigar. In addition to flavor, cigars must be blended for combustibility. Too much Ligero and a cigar won't burn properly. Seco leaves, the lowest priming, are less flavorful, but add combustion. So it goes, balancing flavor, strength, and proper construction. The master blenders, the folks that can put together a great cigar, these are the rock stars of Esteli. It takes a long time and a lot of work to become a master blender. Now we were going to take a crack at it.


One of the great events of our Bozo Cigar Tour is the chance to blend our own sticks. Master blenders don't often reveal their secrets, but I ain't no master. As my worksheet says, I was going for Spice, Earth, and Sweet. The Bozos and Bozettes fine-tuned their blends under the expert tutelage of our guide, Colin Ganley, and Sergio Plasencia of the Plasencia Factory. This was the second rodeo for most of us. Once the blending was down on paper, one of the senior rollers crafted the stick on the spot, a freshie that had to be smoked within twenty-four hours.



The "Marco Dos" cigar comes to life.


The wrapper goes on and, Ta-Da!   It Lives!!

The good folks at Placensia are willing to produce bundles of our cigars for a smallish fee. Most of the Bozos and Bozettes ordered at least one bundle. I certainly did. The drawback is that these are fresh cigars. They will need to age another six months to achieve a really smokable state. Thus is is an excercise in delayed gratification. I was, however, able to smoke my freshie. A fresh stick always strikes me as pungent, with the flavors more distinctly noticeable, rather than blended and harmonious. Think of a new wine. Smoking a freshie is still a good indication of what the final product will taste like. I was very happy with the results. I look forward to August of this year, when I can sample the final product.


The cigar days done, our time in Esteli was drawing to a close. But we were not quite finished, not dead yet. There was time for walkabout, for a last dinner, and one last bout with the Nicarguan Rum. Songs were sung, cigars were smoked, and spoils divided.  Zee Germans had departed Esteli, but we made up for their absence with some of the rock-stars of the cigar world. The party went far later than a feeble old man such as myself could handle. 


A cautionary sign at Hotel Los Arcos

Tomorrow would be the long bus ride to Managua, the rigors of the Augusto Sandino Aeropuerto, and the Bozo departure. In the meantime, I burrowed deep into my bed at the Los Arcos. Earplugs warded off the noise of the late-night revelry and I slept the sleep of the dead.





 





Wednesday, February 21, 2018

Commodities


Bozos and Bozettes in the wild

It was a day to leave the tobacco fields behind. We boarded the Bozo Bus, traveling west and then south. Our destination was Matagalpa, the heart of Nicaraguan coffee country. The town of Matagalpa is perched at an elevation of 2,300 feet. Rising on all sides are the steep slopes of cloud forests where coffee is grown. Below the town, in the sun-baked lowlands, are the Beneficios. At the Beneficios are the huge drying patios where wet coffee beans are sun-dried, sorted, and bagged.

Coffee fruit are harvested by hand, processed, and washed at the farms. The wet beans have to be transported to the drying patios before the beans begin to mold. The beans have to be on the patios within twenty-four hours of coming out of the soaking tanks. It is harvest time in Matagalpa. Rickety trucks chug up and down the steep hills, each laden with a full load of wet beans. The heavy bags are carried from the trucks by hand, thrown down on the patio to break them open, then the beans are raked out flat. Almost every step of the process is hard physical labor.

The Bozo Bus labored up the steep slopes above Maltagalpa while the beans made their journey down the mountain. We passed an old Soviet tank on the side of the road, a reminder that this area was yet another battlefield during the Sandanista Revolution. The coffee farm that we were traveling to has been subject to the tides of that war. The land was taken from the owners following the revolution. One member of their family was murdered (or assassinated) in Managua. Eventually, they were able to recover about thirty percent of their farmland.


Our oasis in the Cloud Forest

Leaving the bus to fend for itself, we climbed the manicured pathways to the guesthouse. Perched on the top of the mountain, there are sweeping views of the valleys below. Clouds swept over the mountaintop, drenching everything with a fine rain. Sun, clouds, rain, more sun. Welcome to the cloud forest, and the nurturing cycle for the coffee that is grows under the shade canopy.


HIdden paths

We smoked, we lounged, we ate, we talked. It was a day for lazy reflection and conversation. When the rain blew in, the hearty few huddled under cover while the rest retreated to the warm fire burning in the guesthouse. Some of us even worked a bit.


Scribbling above the clouds

But all was not fun and games. After lunch it was time for coffee cupping. The process of coffee cupping is a slurpy, noisy affair. The ground coffee is dumped in a cup, water of the correct temperature is poured over the coffee, and the process begins. First comes the sniffing of the coffee samples, then breaking the "crust" of floating grounds, then the slurping of coffee from spoons. This is the method coffee tasters and buyers use for determining what beans they will purchase. 


The world's youngest coffee expert.

Some folks trooped off to see the farm and its processing shed. The rest of us took on the task of being lazy sods. Regardless, I believe a good time was had by all. It would be difficult to not enjoy oneself in such an idyllic setting. Even the crapper had an expansive view.


In the running for Great Toilets of the World


Coffee is not the only crop grown here.

Eventually we had to depart from our perch in the clouds. The bus ride back to Esteli included a long discussion on the commodity of coffee, including the state of workers, farmers, and coffee brokers. We weighed the merits of Free Trade, coffee co-ops, and the like. While the discussion ranged here and there, my thoughts turned to the basic commodity model of colonialism.  

From my point of view, the colonial system serves a very simple purpose. A richer and more powerful nation takes over a poorer and weaker nation. The colony established, the colonizer tries to extract all of the moveable resources of the colony at the cheapest possible cost. The colonial power reaps the benefits of the commodities, and the colonized people suffer. The inhabitants of the colonized nation or region become the cheap labor that performs the extraction of resources. 

Prior to the 'discovery' of the New World, the good folks of the Old World did not have coffee. How the hell they woke up the morning is still a matter of historical debate. Along with cacao (as chocolate) and tobacco, coffee would have a dramatic effect on the colonizer. 

Coffee houses sprang up in Merry Olde England, which was not so merry at the time. By the early 1600's, coffee houses were gathering places for disgruntled citizens who had enough money for the luxury of the brew. The royalists were pissed off at the parlimentarians and vice versa. The opposing sides would gather at their respective coffee joints, get jacked up on caffeine, and proceed to foment political plots. The result was the beheading of a king, the rise of Cromwell, and a good old English Civil War. While all these events may not be directly attributable to the availability of coffee, there are many historians who include coffee as a contributing factor. Take that, you pesky Colonizers!

Here is simple experiment: Try to get a decent cup of coffee in Nicaragua. It is very difficult to do. The beans that are left for domestic consumption are the dregs of the crop, the grades that no foreign buyer wants. Almost the entire Nicaraguan coffee crop is exported to foreign markets. What is also exported is the lion's share of the value inherent in the commodity of coffee. Once the unroasted beans leave the country, all of the value stored in the commodity goes with them. The profits that come from brokering, shipping, roasting, packaging, wholesaling, and retailing the beans, benefit the importing countries.

Jumping up on the Reverend Squeaky-Eye soap-box for one short paragraph, I will perform a quick rant. If you care to make a difference in the way commodities you consume are extracted from other nations, do your homework. One can, for example, purchase and consume coffee that is roasted and packaged in Nicaragua. In doing so, you support the Nicarguan folks that ship, roast, and package the coffee. You help create jobs for Nicaraguan folks that produce the packaging. In other words, a larger percentage of the inherent value of the commodity of coffee stays in the country of origin. Thus endeth the rant.

The Bozo Bus chugged into Esteli. Dinner was consumed, and Zee Germans were re-engaged. The night was long, the rum beleaguered, and dead soldiers accumulated. I retired before the finale, but from the collective suffering apparent at the next morning's breakfast, the rum wars were fought to a draw. It was a lucky thing for the battered celebrants the day to come was a free day, a day without agenda, a day for nursing a wicked rum battering. 

From the infamous Hotel Los Arcos, Esteli, Nicaragua: Ciao for Now.






Tuesday, February 20, 2018

Esteli without Cigars


El Brujito, the Shaman emblem of Esteli, Nicaragua

Okay Blogger Boy, try to do a complete post without mentioning cigars. I dare ya, I double-dog-dare ya!  Challenge accepted you rotten voice-in-my-head. (Psst... They're reading this. Oh, right, sorry. Ahem.)

Villa de San Antonio de Pavia de Esteli is the full name of Esteli. Through the town runs a river of the same name. On the far side of the river, folks discovered a series of prehistoric petroglyphs chipped into large rocks. One of these, now named El Brujito, was adopted as the official emblem of the city of Esteli.


The Fat Lady ain't singing.

Another of the petroglyphs was the basis for this sculpture, located in the very fine central square. The square is the site of food vendors, lounging locals, and kids frolicking on the playgrounds. This is the spot from which to start any good Esteli walkabout. Located less than one hundred meters from the infamous Hotel Los Arcos, I crisis-crossed the square on most of my outings.

Esteli is situated in the northwest portion of Nicaragua, near the border with Honduras. It shares a political and cultural legacy with the liberal faction of the north, as opposed to the conservative faction of the south. It is another part of the Leon versus Granada history that has caused the country grief. During the Sandanista Revolution, grief came to Esteli in a big way.


The Battle for Esteli

In 1978 and 1979 there was heavy fighting in and around Esteli. The forces of the government, the Somocistas, were fighting against the revolutionary Sandinistas. The Somocistas, the conservatives, were fighting to maintain the dictatorship of Antonio Somoza. They held a particular animosity for Esteli, which they considered a hotbed of insurrection. The city was shelled with artillery, bombed from the air, and assaulted with infantry. Over the course of the hostilities, about 15,000 people were killed. This includes young men who the Somocistas massacred, based on suspicions that they supported the revolution. Following the eventual victory of the Sandinistas, the city was rebuilt.


Ash Wednesday in Esteli

Esteli is a busy town. There are a great many jobs involving the industry that we will not name in this post. As a result of those worker's wages, Esteli is a thriving, busy, noisy mercantile center. Loudspeakers blare from shops, hawkers sell their wares on the street, and workers look for bargains in bins of clothing. It is all noise and color and frenetic energy. Venture off into the side-streets, however, and Esteli is a place of narrow lanes and sleeping dogs.  


The Esteli River, dry as a bone.

If you like chicken, rice, and beans, you will love Esteli. Nicaraguan cuisine is not one that folks usually rave about. That you will get plantains with every meal is a given. Let's be kind and call the local grub earthy. Yes, that's it, earthy. And filling.


My favorite street-food stall.


Pollo, hand-made tortillas, pico de gallo, and a smidge of slaw. What else do you need?


Still hungry? Heavy, sugary pastries are but a stone's throw away.

Speaking of the shops in Esteli, you may see someone wearing a T-shirt emblazoned with "New England Patriots -- Super Bowl Champions 2018." Wait, that's not right. But the Third World is where rejected clothing goes on to have new life. I have seen farmers in Laotian rice fields sporting shirts celebrating a Texas family reunion. How did such a shirt find its way here? The answer is simple: bulk clothing brokers. These folks buy up whatever rejected clothing they can find. The super bowl shirts printed for the losing team are a fine example. Bought for pennies a pound, the clothing, towels, whatever, are baled and shipped to other markets. Whole shipping containers of these bales end up in poor countries around the globe, where they are sold to folks who need cheap shirts. 


Bales of forgotten First World goods.

There is one reason why folks in Esteli are able to buy goods, and that one reason is the industry we are not mentioning in this post. The current population of Esteli is estimated at about 130,000 people. That is the polulation of the town. The department, or state of Esteli, is somewhere in the neighborhood of 230,000 people. In the city of Esteli, about half of the folks are directly employed in one industry. That industry makes you-know-what. Virtually every other business in the town provides goods, services, or material to that same industry. 


An evening walkabout can yield amazing sights. The gloaming of the day on a quiet Esteli street becomes, for a magic moment, a tableau of glowing red. Uniformed school children make their way home to dinners sure to contain a plantain. I stand mesmerized in the fleeting glow.

It is a pretty cool town. And I finished the post without mentioning you-know-what. Take that evil-voice-in-my-head. Until next time, and more of Nicaragua, Ciao for Now. 













Cigar-Town


Brekkie Esteli, complete with green vege.  Alert the Media!

The dining room of Hotel Los Arcos resembled an infirmary. I kept my morning chiperness in check so as not to be set upon by the sufferers. The story came out in bits and pieces, interrupted by multiple trips to the coffee urn. Zee Germans. Our group had met Zee Germans. It seems that the rules of engagement between our two cigar groups were these: 
1) No Bottle Placed on Any Table May Remain Unopened
2) The Engagement is NOT COMPLETE Until All Opened Bottles Are Emptied. 

Our brave Bozos gave as good as they got, but there was a price to be paid and they were paying it. They had to pay it quickly, because the bus was due to sweep us up at 8:30 in the AM. Hi-Ho my poor beleaguered hearties, slug the Java down!


Do not manipulate the Tortugas! (No Manipular las Tortugas!)

Throughout its existence, Esteli has been a farming and trading town. An isolated village built in an ancient volcanic valley, time moved slowly in Esteli. That all changed with the coming of the Cuban Revolution. As the revolutionaries battled into power, some of the Cuban cigar-makers fled their island home. They took their tobacco seeds with them, hidden in the hems of their clothes, the bottoms of their bags, or in their socks. This Cuban diaspora fanned out across Latin America, searching for the proper soil in which to recreate their beloved tobacco leaves. In the rich, black volcanic soil of Esteli, the Cubans found what they were looking for. They began cultivating Cuban tobacco in the Esteli valley.


It's all about the Leaf. Tobacco, Esteli, Nicaragua.

The Bozos, both living and walking-dead, managed to make it onto the bus and out into the world. Our very first stop was one of the A.J. Fernandez farms. Start with the leaf Baby! We tripped around the greenhouses, saw the tiny tobacco seedlings, baked in the sun along the edge of the fields, ran our fingers along the lush surfaces of the tobacco leaves. For many of us, this was not the first rodeo. We had visited this very farm four years ago. In that time, great gauze nets have sprung up over some of the fields. Shade grown tobacco is becoming an important part of the Esteli crop.

For some folks it may seem that tobacco is just tobacco. It is a plant that folks smoke. And that would be true. But each region, and even each farm in that region, produces tobacco with certain distinct flavors, and strengths. Soil, weather, elevation, and type of seed all make a huge difference in the characteristics of the tobacco. Tobacco is harvested in what are called Primings. Where the leaf comes from on the plant has a huge impact on what the leaf is used for. Seco, the lowest leaves, burn well but have less flavor. Viso, the middle priming, has more flavor and strength than Seco. Ligero, the uppermost leaves, have the most strength and strong flavors, but they burn poorly. There is a lot more to this cigar business than sticking some tobacco leaf in a bunch and twisting it up.


The Pillion

Reduced to the simplest processes, tobacco is turned from green leaf to smoking material in a series of steps. The leaves are harvested in Primings, then tied into 'Hands' of twenty-five leaves each. The hands are then hung in drying barns. When the tobacco hands are sufficiently dried, they have to be fermented to bring out the sugars and oils in the leaves. That process happens in the 'Pillion' which is a very carefully monitored compost heap. The hands of tobacco are rotated in the pillion from top to bottom and inside to outside. The temperature reaches up to 150 Fahrenheit. Too much heat and water and the tobacco molds or burns, too little and it can rot. It is a tricky business and I am making it sound far simpler than it is.


The Divas of Sorting

On its long journey, tobacco leaves are touched by many pairs of hands. The lowest estimate I have heard is three hundred individual folks. These are the hands that harvest, handle, wash, bunch or roll. It is harvested, hung in drying barns, fermented in pillions, rotated in the pillions, washed, shaken, de-veined, sorted, aged, re-sorted, and all of this before it ever sees the production floor. At each step, at each transport, it is carried by hand, washed by hand, sorted by hand. Labor is cheap in Nicaragua and machines take jobs away from people. Even at the loading dock, cartons of finished cigars are loaded into trucks by hand.


The final product nestled in the aging room.

Yes, yes, you say, but enough about the tobacco. How fare the Bozos? Ah, yes, the Bozos and Bozettes filed dutifully through farm and field. Some were eager and chipper at the front, some slow and suffering at the back. The off-gassed ammonia from the curing room brought watery eyes and coughing, but the brave Bozos shouldered on. Okay, in truth, some of them fled from the room like cowardly bunnies. But they were all standing at the end of the day.

We toured high, we toured low, we smoked cigars, we had lunch. By late afternoon our dogs were barking (which translates to sore feet for you civilians).  Dinner concluded, it was time for camaraderie, cribbage, and cigars. For some of the more stubborn Bozos, it was also time for re-engagement with Zee Germans. Those poor rum bottles did not stand a chance.

And I retired to my room before being swept too far into the late-night madness. There was far more merriment to come and all of it at a price. Tomorrow would bring more shenanigans in Cigar-Town and I needed to be ready.